Thermal Actuator Design & Manufacturing Capabilities
Experts in phase-change technology and thermal actuator design, we manufacture all the thermal actuators used to power our valves at our facility in Warminster, Pennsylvania. We strive to achieve near-total vertical integration to maintain consistency and control throughout the design and production process by designing, prototyping, manufacturing, and inspecting all products under one roof. Our quality management system is certified to AS9100D standards demonstrating our focus on quality and meeting the stringent requirements for Aviation, Space and Defense organizations.
- We have the resources to dedicate time and capital to customized designs in the pursuit of technological advances, while ensuring rapid-responses and an individualized customer service experience.
- Engineering, manufacturing, assembly, testing, inspection, sales, and customer service departments are all located in one facility for maximum efficiency and effective communication.
- 3-year average of 99.5% on-time delivery rate.
- Management dedication to Lean initiatives and Continuous Improvement since 2010, fostering a progressive culture of innovation and improvement.
Custom Engineered Solutions
Our in-house team of experienced, multi-disciplinary engineers have designed dozens of innovative temperature control solutions for Aerospace & Defense applications. In addition to our comprehensive catalog of standard products for thermal bypass, electronics cooling, airflow control, freeze protection, scald protection and more, we offer custom-design engineering services to satisfy unique product requirements.
Prior custom valve designs have been implemented in the following Aerospace & Defense applications:
- Hydraulic fluid control
- Avionics cooling control
- UAV air flow control
- Remote underwater release mechanisms
Schedule a Lunch & Learn consultation with ThermOmegaTech’s® product specialists and design engineers to discuss your temperature control needs.
Federal Supply Class Codes
1440 – Launchers, Guided Missiles
1680 – Miscellaneous Aircraft Accessories & Components
1730 – Aircraft Ground Servicing Equipment
1820 – Space Vehicle Components
2090 – Miscellaneous Ship & Marine Equipment
2541 – Weapons Systems Specific Vehicular Accessories
2930 – Engine Cooling System Components, Non-Aircraft
4510 – Plumbing Fixtures & Accessories
4820 – Valves, Non-powered
Primary NAICS Codes
332911 – Industrial Valve Manufacturing
332721 – Precision Turned Product Manufacturing
332912 – Fluid Power Valves & Hose Fitting Manufacturing
332913 – Plumbing Fixture Fitting & Trim Manufacturing
332919 – Other Metal Valve & Pipe Fitting Manufacturing
336413 – Other Aircraft Parts & Auxiliary Equipment
336419 – Other Guided Missile & Space Vehicle Parts
CAGE Code: 1FEY0
New Product Development
Thermal actuator design and manufacturing on-site allows us the unique ability to customize open and closing temperatures into very specific ranges for your applications’ needs. Customizations can also be made to material, valve size, flow rates, number of inlets/outlets, and other optional features such as overrides.
Our full product development services include SolidWorks 3D CAD design and Solidworks flow simulations.
We offer mechanical and electrical reverse engineering for obsolete or single source parts. This service can be stand-alone or combined with additional new product development and testing.
Our product development center is housed in the same location as our manufacturing facility which allows for prototyping and small batch runs for your custom designs. Prototyping is often multi-staged, with R&D or field testing in between each batch.
All new product development is supported by our on-site research and development testing equipment.
To ensure correct intended functionality, we utilize a model shop, and a test stand for pressure, temperature and flow measurements with wireless DAQ capabilities.
At the heart of all our engineering projects is our exemplary project management and customer service.
We support you through every step – planning, scheduling, resource forecasting, and technical support – to guarantee a product that will exceed expectations.
Components used in Aerospace & Defense applications are held to strict standards and often require component traceability and serialization. ThermOmegaTech® is an AS9100D certified production facility with state-of-the-art CNC turning and milling centers controlled by our skilled staff with the help of sophisticated digital systems.
We manufacture valves from precision machined parts in stainless steel, aluminum, titanium, Monel, Inconel, Hastelloy and other exotic metals to meet the high stress and low weight material requirements of many A&D applications.
Our team maintains a high standard of quality control throughout every step of the production process, offering full part and lot traceability on components for your project.
- CNC Turning Centers and Lathes
- DMG MORI NLX 2500/700
- MORI SEIKI SL 150
- STAR 32J & SR20 J
- Mazak Nexus 100, 200 & 250
- Milling Centers
- HAAS VF-2
- Manual Lathes and Milling Machines
- Hardinge SUPER-PRECISION
- Multi-station automated test stand
- Aqueous & hi-temp oil test baths
- Environmental chambers
- LabView Systems
- Industry standards used to validate performance:
- RTCA DO-160
- Vibration testing via A2LA accredited labs
- Mitutoyo CNC CMM
- Deltronic DH 216 optical comparator
- Olympus handheld XRF – Element analysis and alloy identification
- Dial/Vernier Calipers & Drop Indicators
- Inside, Depth and Blade Micrometers
- Plug, Ring, and Pin Gauges
- Gauge Block Set
- Measuring tool calibration records traceable to NIST standards